Hercules Universal Portable Band Saw Benchtop Stand Review

I stumbled upon what I’d call a Harbor Freight gem—the Hercules Universal Portable Band Saw Benchtop Stand. At a glance, it’s a must-have accessory for any band saw enthusiast, despite its curious absence of pants! The stand’s affordability caught my eye at just $120, which is remarkably budget-friendly considering the quality and versatility it offers.

$120 Price on Harbor Freight

Specifications of Hercules Universal Portable Band Saw Benchtop Stand

• SKU(s): 59640
• Brand: HERCULES
• Model: HH78S
• Contents:
  • Benchtop stand
  • Vertical table stand
  • Mounting brackets for popular brands
• Compatible with Brands:
  • HERCULES®
  • BAUER™
  • DEWALT
  • MILWAUKEE
• Cutting Angles (Degrees): 0°, 30°, 45°, and 60°
• Material: Steel
• Shipping Weight: 33.13 lb.

First Impressions and Build Quality

When I first lifted the box containing the Hercules Universal Portable Band Saw Benchtop Stand, its considerable weight was immediately reassuring.

It hinted at a robust construction, something I deeply appreciate in workshop tools. As I unpacked it, the quality became even more apparent: the stand is crafted from solid 1/8 inch thick steel, and features a substantial horizontal plate made of 1/4 inch steel for stability during cutting.

Setup and Adaptability

Initially, setting up the stand seemed daunting due to the many parts. However, it quickly became clear that the process was pretty straightforward. Harbor Freight includes adapter kits for various brands like Bauer, DeWalt, and Milwaukee, which I found to be a smart addition.

These kits make the stand versatile, fitting most portable deep-cut band saws, whether they’re cordless or corded. The adapters, particularly the swivel-type screw brackets, are effective but could be improved with a more secure attachment to enhance the stand’s stability.

Versatility and Functionality

The stand’s versatility really stands out when you switch between horizontal and vertical configurations—this process is quick and seamless. It comes with angle guides at 0°, 30°, 45°, and 60°, which broaden its usefulness for a variety of cutting jobs.

The inclusion of quick-release gas struts and pre-drilled mounting holes for securing it to a workstation highlight its thoughtfully practical design. However, it’s important to note that while there is a slot for a clamp to secure workpieces, the actual clamp is not included and must be purchased separately. This is a slight drawback, as having everything needed right out of the box would enhance its convenience.

Performance Insights

During my tests, the stand excelled at efficiently cutting flat bars and square tubing. Making adjustments to achieve square and precise cuts was simple, thanks to the intuitive rear adjusting knobs.

The fact that the stand could keep the band saw perfectly aligned throughout these adjustments is a testament to its well-thought-out engineering. This functionality not only makes it reliable but also user-friendly, even for those who might not be as experienced with such equipment.

Ergonomics and User-Friendliness

Switching to the vertical setup is straightforward—just disconnect the piston, unfold the stand, and clamp it down. Some users might find it cumbersome that the stand needs to overhang the table.

However, it fits perfectly on my workbench, so this isn’t an issue for me. The ease of transitioning between modes enhances its user-friendliness, making it accessible for both seasoned professionals and beginners.

Pros of Hercules Universal Portable Band Saw Benchtop Stand

• The stand is built with 1/8 inch thick steel and a 1/4 inch thick horizontal plate, ensuring durability and stability for all types of projects.
• Easily switches between horizontal and vertical configurations, and includes angle guides at 0°, 30°, 45°, and 60°, making it highly adaptable for various cutting tasks.
• Comes with adapter kits for popular band saw brands like HERCULES®, BAUER™, DEWALT, and MILWAUKEE, enhancing its utility across different tools.
• Despite the initial overwhelming appearance due to various parts, the setup process is straightforward, which was a relief.
• At 33.13 lb, it strikes a good balance between portability and the necessary heft for stability during use.

Cons of Hercules Universal Portable Band Saw Benchtop Stand

• The swivel-type screw brackets in the adapter kits are functional but could benefit from a more rigid design to improve stability.
• The lack of a built-in clamping or vice system means you have to purchase this separately, which could be a minor inconvenience.
• The need for the stand to overhang a table during vertical use might not suit all workspace configurations, although it worked fine for my setup.

Safety Tips and Best Practices

Using the Hercules Universal Portable Band Saw Benchtop Stand safely is crucial, especially given its ability to adapt to various band saws. Here are some essential safety tips and best practices to keep in mind:

1. Before you begin assembly or use, thoroughly read the instruction manual. Understanding the manufacturer’s guidelines can prevent misuse and potential accidents.
2. Make sure the stand is securely assembled and that all bolts and fittings are tightened properly. A stable setup will minimize risks while operating the saw.
3. Always double-check that your band saw model is compatible with the stand’s adapter kits. Using an incompatible saw can lead to instability or dangerous malfunctions.
4. Since the stand does not come with a clamping system, invest in a high-quality clamp suitable for your projects. Secure your workpiece firmly to prevent it from moving during cuts, which can be hazardous.
5. Ensure your workspace is clean and clear of any unnecessary tools or debris. A cluttered area can cause accidents, particularly when working with powerful cutting tools.
6. Always wear safety glasses and hearing protection while operating the band saw. Depending on the material you’re cutting, a dust mask and gloves might also be necessary.
7. Regularly inspect the stand and your band saw for any signs of wear or damage. Check for any loose components before starting your work, and replace any worn parts immediately.
8. Keep proper footing and balance at all times. Avoid overreaching or placing yourself in an awkward position while making cuts, as this can lead to loss of control.
9. Use the provided angle guides correctly. Making cuts at the recommended angles ensures safer operations and more precise results.
10. Always disconnect your band saw from the power source when installing it on the stand or making any adjustments to the setup.

Final Verdict

The Hercules Universal Portable Band Saw Benchtop Stand provides excellent value. It merges durability, adaptability, and ease of use into a compact, efficient package. While there’s room for improvement, such as a more stable bracket system and an included clamp, these are relatively minor flaws in what is otherwise a stellar tool. This stand is a solid investment for anyone looking to boost their cutting capabilities and enhance workshop productivity, whether they currently own a band saw or are considering buying one.

FAQs

1. What makes the Hercules Band Saw Stand unique compared to other brands?
   The Hercules Stand is notable for its quick and easy conversion between horizontal and vertical cutting modes, robust construction with 1/8 inch thick steel, and compatibility with multiple band saw brands thanks to its versatile adapter kits.
2. Can the stand accommodate band saws from brands other than Hercules, Bauer, DeWalt, and Milwaukee?
   Yes, the Hercules Stand comes with adapter kits designed to fit most portable deep-cut band saws, making it highly adaptable to various brands beyond the ones specifically mentioned.
3. Is the assembly of the Hercules Stand complicated?
   Despite the initial impression due to multiple components, assembly is straightforward. The package includes clear instructions and all necessary fittings, simplifying the setup process.
4. Does the stand include a clamping system for securing workpieces?
   No, the stand does not come with a clamping system included. There is a clamp slot designed for this purpose, but any clamp must be purchased separately.
5. How does the stand handle different cutting angles?
   The stand features built-in angle guides that allow for cutting at 0°, 30°, 45°, and 60°, providing flexibility for various cutting tasks and projects.
6. What are the dimensions and weight of the stand, and how does this affect its portability?
   The stand weighs 33.13 pounds and is constructed to be both sturdy and relatively easy to move if needed. Its solid build does not overly compromise its portability, making it suitable for both stationary and mobile use.
7. Is there a warranty or return policy for the Hercules Stand?
   Specific warranty and return policy details should be checked with the retailer or directly from Harbor Freight, as these can vary depending on the purchase location and terms.
8. How does the stand perform with prolonged use? Does it maintain stability and alignment?
   The stand is designed for durability and prolonged use. Its heavy-duty construction ensures stability, while the adjustable knobs and fittings maintain alignment over time even with regular use.

We’d Love to Hear from You! Do you have thoughts on the Hercules Universal Portable Band Saw Benchtop Stand? Whether you’re a seasoned user or considering adding it to your toolkit, we’re eager to hear your experiences and any tips you might have. Drop a comment below and share your insights with our community. Don’t hesitate to ask questions or share this review with fellow tool enthusiasts. Your feedback helps everyone make more informed decisions!

Edward Smith

Forestry Author

Woodworking is about more than crafting; it's a harmonious connection with nature, mastering tools, and preserving our environment. I'm here to share my knowledge and experiences with you, forging a future where we can embrace wood's beauty and utility while safeguarding our forests' health and diversity.