STIHL Recalls 2.3 Million Gas Caps Over Fire Risk

STIHL, a trusted name in power tools, has taken a significant step to safeguard its customers by issuing a recall for approximately 2.3 million fuel caps. These caps, integral to a range of gas-powered tools including trimmers, blowers, and more, have been found to potentially warp due to ethanol in the fuel. This warping can lead to fuel spillage and, more critically, fire hazards—prompting this proactive safety measure from STIHL.

The recall spans a diverse lineup of STIHL products. Owners of gas-powered trimmers, brush cutters, KombiMotors, hedge trimmers, edgers, clearing saws, pole pruners, and backpack blowers need to be aware. The root of the problem lies in the toolless fuel caps which can become misshapen from regular exposure to ethanol and other fuel additives. This distortion not only increases the risk of fuel leaks but also escalates the danger of fires, posing serious risks to users.

What Should STIHL Product Owners Do?

For those with STIHL tools, a quick check can provide peace of mind or a necessary call to action. Look at the underside of your tool’s fuel cap; if there’s a ‘D’ embossed on it, unfortunately, your cap is defective—or a “dud” as this indicator stands for. In contrast, a cap with an ‘E’ signifies it is “excellent” and unaffected by the recall. This simple check helps you quickly determine the status of your equipment.

What You Need to Do If Your STIHL Tool Is Affected

If you find that your STIHL tool has a recalled fuel cap, it’s essential to handle the situation with care to ensure safety and compliance. Here’s a simple guide on what to do:

1. Bring the Whole Tool to the Dealer: You can’t just swap the cap; you need to bring the entire tool to an authorized STIHL dealer. This allows the dealer to record the tool’s serial number, which is crucial for the recall documentation, and ensures the dealer gets reimbursed by STIHL for the replacement cap.
2. Recalls Don’t Expire: Unlike warranties, recall notices do not have an expiration date. This means no matter how old your tool is if it’s affected by this recall, STIHL is committed to replacing the cap at no cost to you.
3. Ensuring Safety and Environmental Compliance: The replacement of the cap isn’t just about fixing a part—it’s about ensuring your safety and protecting the environment. A defective cap can lead to gasoline leaks, posing a risk not only to the user but also creating potential environmental hazards.

Caution Advised Despite No Reported Injuries

While there have been no injuries reported related to this issue, both the U.S. Consumer Product Safety Commission (CPSC) and STIHL have taken note of 81 incidents where users faced challenges with installing or removing the fuel caps, some of which resulted in fuel spillage. This recall is a proactive measure to prevent any possible accidents from occurring due to these issues.

List of STIHL Recalled Tools by Model and Serial Number:

Owners of the affected tools are strongly encouraged to cease using them immediately and take them to an authorized STIHL dealer for a complimentary repair. Furthermore, it is important to remember that it is illegal to sell or attempt to resell a recalled consumer product, reinforcing the seriousness with which this recall should be treated to ensure public safety.

The tools affected include a wide range of models, all made in the United States and sold nationwide from July 2002 through May 2011. Prices for these tools ranged from $190 to $650. For detailed information on specific models and serial numbers affected, consumers are encouraged to visit the official STIHL website or contact their customer service directly.

Conclusion

This recall serves as a reminder of the importance of maintaining safety standards in consumer products, especially those involving flammable substances. By responding swiftly and effectively to potential risks, STIHL not only protects its customers but also reinforces trust in its brand as a responsible manufacturer. If you’re impacted by this recall, taking prompt action is not just advisable—it’s essential for safety.

FAQs

1. What models are affected by the STIHL fuel cap recall?
   The recall specifically targets a wide range of models including backpack blowers, hedge trimmers, pole pruners, edgers, trimmers, and brushcutters among others. The affected models span several product lines and were sold between certain dates. Each category, such as blowers or trimmers, includes multiple specific models distinguished by their serial numbers which can be found on the STIHL official recall page.
2. How do I know if my STIHL product is affected by the recall?
   To determine if your product is part of the recall, check the underside of the tool’s fuel cap. If you see a ‘D’ molded into the cap, it indicates that the cap is defective and has been recalled. Caps with an ‘E’ are newer models and are not part of the recall. This marking provides a straightforward way for consumers to identify at-risk products.
3. What should I do if my tool has a recalled fuel cap?
   If your tool has a recalled fuel cap, discontinue its use immediately to avoid any risk. The entire tool—not just the fuel cap—should be taken to an authorized STIHL dealer. The dealer will provide a free replacement of the fuel cap and ensure the tool is safe for use.
4. Are there any costs involved with the fuel cap replacement?
   There are no costs for the replacement of the fuel cap if it is part of the recall. Authorized STIHL dealers will replace the fuel cap free of charge. This includes both the part and the labor involved in replacing the cap.
5. How long will the recall process take at the dealer?
   The duration of the recall process can vary depending on the dealer’s current workload and the availability of replacement parts. Typically, the replacement process is quick, often completed while you wait, especially if the dealer has the necessary parts in stock.
6. What is the risk of using a tool with a recalled fuel cap?
   Using a tool with a recalled fuel cap can significantly increase the risk of fuel spillage, which in turn can lead to fire hazards or personal injury. The defective caps may not seal properly, allowing fuel to leak, especially during use, posing immediate safety risks.
7. Do fuel cap recalls expire like warranties?
   Unlike warranties, recall notices do not expire. You can bring in your affected tool for a replacement fuel cap at any authorized dealer at any time after the recall announcement, regardless of the tool’s age.
8. How can I prevent issues with future STIHL fuel caps?
   To prevent future issues, regularly inspect the fuel cap for signs of wear or damage, and ensure it is properly sealed each time you use the tool. Familiarize yourself with the proper installation and removal techniques to avoid damaging the cap.
9. What has STIHL done to address the issue with the fuel caps?
   In response to the issue, STIHL has redesigned the fuel caps to enhance their durability and resistance to fuel additives like ethanol, which were causing the warping. The new design aims to prevent similar issues from occurring in the future.
10. Who can I contact if I have more questions about the recall?
    For more detailed information or further assistance, you can contact STIHL customer service directly through their hotline or visit the STIHL official website. They provide comprehensive support and can guide you through the process of checking your tool and arranging for a cap replacement.

Have you been affected by the STIHL gas cap recall? Share your experiences and any tips you might have in the comments below. Your insights could help others navigate this issue. Don’t forget to spread the word by sharing this article with other STIHL users. Together, we can keep our community safe and informed!

David Murray

Forestry Author

I'm David Murry, a forestry equipment specialist with a focus on chainsaw operation. With over 13 years of experience, I've honed my skills in operating and maintaining a wide range of machinery, from chainsaws to log splitters. My passion for the outdoors and commitment to sustainable forestry drive my work, which emphasizes safety, efficiency, and staying updated with industry advancements. Additionally, I'm dedicated to sharing my expertise and promoting environmental awareness within the forestry community.